At PERMALUX, we have a production department that adheres to the highest quality standards and can also implement custom-made products for safety applications. Our production department designs practical solutions for the aviation, maritime, and safety industries.

Quality and certifications

 

Our production is certified according to ISO 9001 and EN 9100, guaranteeing the highest process and product quality. These certifications ensure that we meet the stringent requirements of our customers from various industries.

Production capabilities and technologies

Water jet cutting

With our three water jet cutters, we can precisely cut almost any material without thermal deformation. This technology is suitable for materials such as:

  • Plastic
  • Aluminium
  • Stainless steel
  • Foam
  • Wood

Our machines operate at a pressure of up to 4,000 bar and offer a cutting accuracy of +/- 0.2 mm, allowing for the precise cutting of complex shapes and contours for a variety of applications.

Production technologyCutting sizeMaterialsFile format* Water jet cutterArea: 1,000 x 1,000 mm, Max height: 230 mm, Cutting tolerance: 0.3 mmFor almost all materials: stone up to 80 mm, glass (no ESG) up to 80 mm, plastics up to 100 mm, metals up to 80 mmdwg Water jet cutterArea: 1,500 x 1,000 mm, Max height: 140 mm, Cutting tolerance: 0.2 mmFor soft materials: foams up to 100 mm, rubber up to 30 mm, soft plastics up to 10 mm, hard plastics up to 3 mm, plywood up to 5 mmdwg Water jet cutterArea: 2,500 x 1,400 mm, Max height: 110 mm, Cutting tolerance: 0.2 mmFor soft materials: foams up to 100 mm, rubber up to 30 mm, soft plastics up to 10 mm, hard plastics up to 3 mm, plywood up to 5 mmdwg

*We are happy to create the files for you.

Laser cutting and engraving

Our 40-watt CO2 laser enables cutting and engraving of materials such as:

  • Acrylic
  • Plastic
  • Wood
  • Leather
  • Glass

This technology is ideal for precise and detailed work, such as engraving safety signs or cutting custom components for industrial applications.

Production technologyEngraving/cutting SizeMaterialsFile format* Laser systemArea: 900 x 600 mm, Max height: 400 mmEngraving: plastics (no PVC), anodised aluminium, glass, metal only with additional material; Cutting: thickness dependent on material, e.g., acrylic up to 6 mm thicknesspdf, cdr

*We are happy to create the files for you.

Pad printing

This indirect gravure printing process is suitable for printing on complex-shaped surfaces made of:

  • Plastic
  • Rubber
  • Glass
  • Ceramic
  • Paper
  • Wood
  • Metal

Applications include interior parts for aircraft and vehicles as well as medical products. Pad printing allows for the application of fine details and complex patterns on uneven or curved surfaces.

Production technologyPrint sizeMaterialsFile format* Pad printing machinePrint area: up to 90 mm Ø, cliché size: 100 x 225 mmPlastic, rubber, glass, ceramic, paper, wood, metal, etc.cdr, dwg

*We are happy to create the files for you.

Screen printing and digital printing

We print and coat various materials such as:

  • Paper
  • Plastic
  • Metal
  • Wood
  • Fabrics
  • Glass

Our screen printing machines are suitable for both single and series prints. With effect pigments, products can also be refined. Digital printing enables fast and flexible production of high-quality printed materials, ideal for custom signs and decorations.

Production technologyPrint sizeMaterialsFile format* Screen printer 1Area: 680 x 600 mmPrinting on almost all materials possiblepdf, cdr, eps, jpg, etc. Screen printer 2Area: 2,050 x 800 mmPrinting on almost all materials possiblepdf, cdr, eps, jpg, etc. Digital printerArea: 2,500 x 1,250 mm, Height: 45 mmPrinting on almost all materials possiblepdf, cdr, eps, jpg, etc.

*We are happy to create the files for you.

Additional production services

Assembly

  • assembling
  • reworking
  • labeling
  • sticking
  • cleaning
  • packaging

These services are especially useful for customising and finishing products to meet specific customer requirements. We also support our customers in short-term increases in assembly activities.

Storage and logistics services

We offer tailored solutions for niche and one-time requirements, including:

  • Material reception
  • Kitting
  • Short-term storage
  • Order picking

These services ensure that products are stored and transported safely and efficiently.

Would you like to know more?

We are happy to consult with you!

 

Contact us if you have any questions about our products or services, or if you have a non-binding inquiry.

For us, full service means that you can concentrate on your core business while we provide you with professional and competent advice and equip you with the necessary emergency and safety systems.

Use the contact form to send us your inquiry.

We look forward to hearing from you and will get back to you as soon as possible.

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P.E.R. Flucht- und Rettungsleitsysteme GmbH

Am Hopfenbach 3
22926 Ahrensburg

Phone:+49 4102 4667 - 0 Fax:+49 4102 4667 - 99 Email:info@permalux.com

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